Pyrolysis Tyre/plastic recycling Plant

Tyre pyrolysis plants can convert old tyre/rubber/plastic into useful products which may then be sold. A number of these useful products include carbon black, fuel oil, steel wire, and hydrocarbon gas. In the whole production process, there is no black smoke, no bad smell. A pyrolysis tyre recycling plant is undoubtedly an environmentally-friendly machine. So, it is smart to purchase a waste pyrolysis plant to recycle waste tyres. This can help you make huge profits while clearing the pile of old tyres you possess.

Beston pyrolysis plant is always an excellent choice for those who do environment-friendly business. Through pyrolysis technology, the waste tyre, rubber, oil sludge and plastic can be converted to pyrolysis oil and carbon black which has high economic value in our daily life. Customers even get other by-products (steel wire). Therefore, investing in a waste pyrolysis plant means contributing to economic progress and environmental development. Beston offers a one-stop service and installment service. Just leave your requirement to us.

Brief Description

What Kinds of Raw Materials Can be Pyrolyzed by Pyrolysis Equipment?

Waste Tires: mechanical tires, bicycle tires, motorcycle tires and other tires.
Waste Rubber: waste cable jackets, rubber soles, rubber gloves, seals, etc.
Plastic: waste acrylic (PMMA), PE, PP.
Sludge Oil: sewage sludge, oil mud, oil sludge, etc,.

NOTE: Different raw materials have different oil yields, Please contact Beston for details.

There are three main types of materials can be well converted into good oil and carbon black by Beston tyre to oil machine: tyre, rubber, oil sludge and plastic. These materials are easily got in our daily life. At present, they bring potential harm to the environment. Beston waste pyrolysis plant is able to dispose of this waste well. And this equipment will assist customers to earn high benefits. Besides, there is little difference in the final products produced by tyre and plastic. Customers can get extra steel wire from tire.

What are Usages of End Products Getting from MSW Pyrolysis Plant?

Products	Usages
Pyrolysis oil	• Can be sold directly.
	• Reprocessed into non-standard diesel by waste oil distillation machine.
	• Can be used as fuel for iron factory, power plant, cement factory, restaurant, etc.
Carbon black	• Can be sold directly.
	• Reprocessed into high-quality carbon by the carbon black processing plant.
	• Make carbon brick by briquetting equipment.
Combustible gas	• Can be used as fuel heating the reactor.

The different types

Advantages of Beston Pyrolysis Plant Design

Environmental-friendly Beston Pyrolysis Plant

This project won’t discharge polluted water. The heat exchange water inner condenser is separated with oil gas, which doesn’t contain harmful materials.
There is a combustion chamber for burning extra combustible gas.
The atomization tower will purify the smoke. The final discharged smoke meets emission standards.
For final products, this plant is equipped with the related tank or device to collect them.

Economic Value of the final product

As previously mentioned, pyrolysis machines produce black carbon powder, pyrolysis oil, and steel wire. These end products may be sold to industries for big profits. Pyrolysis oil, for instance, could be used to fuel industrial material burning machines. With further refinement inside a distillation machine, the oil can be changed into diesel or gasoline and employed to power also varieties of machinery. Black carbon powder could also be used as fuel, yet it is commonly together with clay and converted into construction bricks. The steel wire produced can be reprocessed or changed into steel and iron rod.

The Serial number	Name	Use
1	Tyre oil	(1) Can directly to sell
		(2) Can use our distillation equipment for gasoline and diesel
		(3) Can be used as a fuel
2	Carbon black	(1) Can directly to sell
		(2) Can use carbon black refining equipment to make fine carbon black
		(3) Can use the carbon black particle granulation equipment
3	Scrap steel wire	(1) Can directly to sell
		(2) Can use hydraulic baling press do produce piece of easy transportation and storage
4	Oil gas	(1) Can pass gas spray gun used as fuel
		(2) Excess gas can be storage system storage

Model	BLJ-3	BLJ-6	BLJ-10	BLJ-16	BLL-30
Daily Capacity	1.5-3T	6T	8T-10T	12-16T	20-30T
Working Method	Batch			Semi-Continuous	Fully Continuous
Raw Materials	Waste Plastic, Tyre, Rubber, Oil Sludge
Reactor Size	*D1.4mL5m**	*D2.2mL6.0m**	*D2.6mL6.6m**	*D2.8mL7.1m**	*D1.8mL22m**
Pattern	Horizontal & Rotary
Heating Materials	Coal, Fuel Oil, Natural Gas, LPG, etc.
Total Power	16.6kw/h	24kw/h	30kw/h	54kw/h	135kw/h
*Installation Area Request (LWH)*	*20m8m8m*	*30m10m8m*	*30m10m8m*	*40m10m8m*	*50m20m10m*
Weight	18T	39T	44T	60T	103T
Operating Pressure	Slight Negative Pressure				Negative Pressure
Cooling Method	Water Cooling
Life span	5-8 Years

The price of one of those plants may vary in accordance with the size of the plant that you just purchase. If you opt to purchase a plant by using a 10-ton capacity, you will pay between USD55,000 and USD70,000 in US dollars. If you choose a lesser plant, the price range will lower.

“Lower Noise, high efficiency, cost-effectiveness & longer service life”—-Trye shredder

Process of Tyre Pyrolysis

Feed raw material ( Tyre, Plastic, Rubber, oil sludge) into the reactor by full-automatic feeding machine. Note: Before the tire enters the reactor, if the tire is shredded by the BESTON tire crusher, a higher quality fuel oil will be obtained.
The reactor will be slowly heated, the oil gas will be formed.
The oil gas coming out from the reactor then goes to the condensing system and becomes liquid oil. We adopt new-type of condenser which can improve the oil yield efficiency and make the oil yield to the maximum.
The gas which can’t be liquefied under normal pressure will be designed to go back to the combustion system through a safety device. It can be recycled to heat the reactor as fuel, which will save energy for the whole working process.
The carbon black is discharged automatically while the waste materials are fed into the reactor.

Features of the Pyrolysis Tyre Recycling Plant Tech

No black smoke and no peculiar smell during pyrolysis
Environment friendly, high oil output rate
Can convert wastes into fuel oil
Easily achieve high economic benefits
Easy to operate and maintain

Main Components Introduction

Reactor :

Technology: Automatic welding, ultrasonic flaw detection.

Material: Q345R steel. (Stainless steel is optional).

Replaceable Gear Ring, Anti clogging Four shoveling plates design.

Reactor Base:

Material : Q235B

Fill with aluminum silicon wool, refractory cement.

Can save installation time.

Casing :

Modularization design, Easy install

High temperature resistant insulation materials built in, saving fuel

Condenser :

* Tubular condenser is the most efficient condensing system

* Heat exchanging area.

* Liquefied oil gas from manifold.

* Material: Q235

Dedusting System :

Collect and purify flue gas from the heating system (furnace), so as there is no chemical smoke or dust or odor in the emission air, which meets EU emission standards.

Four layers to clean the exhaust

Water washing
Water spray
Ceramic ring adsorption
Activated carbon adsorption

Requirements

Customized BLJ-16 that can run with Waste Tyres, Plastics, rubber & oil mud/oil sludge applicable in Uganda